worm reduction
Our standard 700 Series – the heart of EP quickness reducer product line – has been serving industry reliably for over 10 years. Its proven modular design has set the industry standard for functionality and may be the most imitated product in the current worm gear swiftness reducer market. But why accept a knock-off when you can have the initial – from EP.
Specifications
11 basic one reduction sizes
8 basic double reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow output shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow output bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in share)
Product Features
The 700 Series’ large oil reservoir provides efficient heat dissipation and lubrication for longer operating life.
Its multi-position mounting versatility allows for installation in practically any position.
Housings are straddle-milled, best and bottom level, for precise alignment of horizontal and vertical bases.
Internal baffles assure confident, leak-free venting.
The 700 Series’ rugged casing, fabricated of fine-grained, gear-quality cast iron, provides maximum strength for optimum durability, along with greater precision during worm and gear alignment.
EP 700 Series high-strength bronze worm equipment is straddle mounted around heavy-duty tapered roller bearings to improve thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel output shaft assures convenience of high torque and overhung loads.
Pipe plugs allow easy fill up, level, and drain in any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal existence.
Both 2D and 3D CAD drawings are available in our eCatalog.
EP worm gearboxes have earned a reputation to be an industry benchmark worldwide. Our success came from our relentless get for quality with state-of-the-artwork technology, all and will be offering worm gearboxes happen to be affordable prices. High flexibility accorded through a wide choice of mounting options, shaft configurations and motor interfaces, causes the EP worm gearbox the default decision for the sector. The helical-worm and the double-worm edition, with or without the torque limiter, add up to the advantage, creating a highly versatile drive system.
EP Worm gearboxes provide excessive torque with low velocity gear ratio. Being simple and compact in style, these gears can perform higher gear ratio than the helical gears. These worm reduction gears having screw type qualities act like helical gears, but its helix angle is typically comparatively bigger) and its own body is normally quite lengthy in the axial direction. The gears in these gearboxes can be right or left-handed dependant on the purpose.
Mounting option include universal housing, part flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (solitary or dual), with torque arm or torque limiter.
Worm reduction gears features
Principles
A worm gear is a kind of interlocking gear composed of a good worm shaft and worm wheel. The worm can be shaped just like a screw and the worm wheel is certainly a type of gear machined to have a tooth account with the same configuration.
The procedure of a worm gear is comparable with that of a bolt and nut. The principle is the same as a nut that has been fixed to ensure that it cannot rotate and for that reason progresses in the axial direction when the bolt can be turned.
The look of a worm gear is thought of through the relationship between your rack and spur gear on the middle plane of the worm wheel.
Features
Excessive reduction ratio One rotation of the worm rotates the worm wheel simply by one tooth. Due to this, in a 1 speed decrease gears, the wheel can be manufactured therefore that it will be rotated 1/60 (1/120 in special applications).
Orthogonal shaft The shafts are aligned orthogonally because of the structure. This characteristic can help you layout the turning tranny direction at the right angle.
The arbitrariness of the rotation direction The screw direction of the worm could be clockwise or counterclockwise (generally clockwise). It is possible to switch the rotation direction of the worm wheel by changing the screw path.
A wide variety of shaft layouts The wide selection of shaft layouts is among the features of interlocking gears.For example, right shaft output, still left shaft output, dual shaft input and dual shaft output, etc., incorporate for a total of 14 types (Shape 2) and, if attachment orientations are included, it is possible to select from over 40 layouts.
Low noise, low vibration The interlocking of the worm and worm wheel can be characteristic since the contact is linear and the relative slide is fantastic. In comparison with rolling power transmission, sound and vibration are extremely low. For this reason, this technology can be used to drive medical products, elevators and escalators, etc.
The principal specifications of worm reduction gears
MA Series(Small)
Center distance(mm) 32,40
Reduction ratio 10,20,30,40,50,60
Input capacity(kW) 0.1～1(at an input of 1800 rpm)
Output torque(N・m) 20～66
Input speed(rpm) 0～1800
MA Series(Medium)
Center distance(mm) 50,63,80,100,125,140,160
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.4～30(at an input of 1800 rpm)
Output torque(N・m) 900～3570
Input speed(rpm) 0～1800
S Series
Center distance(mm) 50,60,70,80,100,120,135,155,175,200,225,250,300,350,400,450,500
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.3～255(at an input of 1800 rpm)
Output torque(N・m) 50～56600
Input speed(rpm) 0～1800
Key points when choosing a worm reduction gears
Selection
When choosing a worm reduction gears, the procedures for selecting the right gear are described in the manufacturer catalogs and the series and models ought to be selected according to those procedures. Particular care ought to be taken in key areas such as for example selecting the load index, calculating the overhang load and examining heat rated potential from the manufacturer.
Cautions during use
When utilizing a worm lowering gears, the heat produced through the initial period of use is high and running-in operation at 1/4, 1/2 and 3/4 of rated torque for eight hour periods is paramount to sufficiently attaining the performance of the worm reduction gears.
Maintenance and inspection
After completing running-in operation (approximately 50 hours), it is necessary to improve the lubricating oil and also to change the lubricating oil from then on about 1 time each year according to the procedure manual supplied by the manufacturer.
Product Description
The Worm Decrease Gear Box is supplied by our company is of supreme quality. Our products are created through the use of premium quality materials and progress technology at our vendors end. They are widely used in a variety of sectors. Our products are often available at a very low market prices.
Motor Mount Frame Options
TEC Motors, worm reduction gearbox.
Option A good-160 B5 Framework, Flange Mount.
Choice B-132 B14 Frame, Face Mount.
Option C-100/112 B5 Frame, Flange Install.
High efficiency and secure operation. High load capability and overload functions. Output Torque = (Ability (kW) x 9550 (Regular))/ Gearbox result speed (rpm).
Higher ratios on request dependent on service factor (40:1, 50:1, 60:1, 80:1, 100:1)
DESCRIPTION
Wormgears of the VF series are milestones for the market worldwide. They succeeded in merging uncompromising quality with stateoftheart technology amd renown cost effectiveness.Absolute flexibility is distributed by the wide selection of several installation options, shaft configurations and electric motor interface, all offered as regular. The helicalworm and the doubleworm edition, with or without the torque limiter, also accumulate, creating a highly versatile drive system.
ADDITIONAL INFORMATION
AMP
0.42 A
EFFICIENCY
84%
HP
0.12
KW
0.09
RATIO
7
RPM
200
TEMPERATURE RATING
20 degree C TO 80 degree C
TORQUE
4 Nm
HSN
8483.40.00
WARRANTY PERIOD
12 Months
The worm reduction gears come in two series: X and H.
The series X, featuring a worm and worm wheel set, is available in versions XA with shaft and XF-XC with mounting provisions for motor.
Version XF (bell casing + coupling) provides great versatility to suit a broad range of applications and provides higher efficiency compared to the compact range XC, where the emphasis is on space effectiveness.
Series H offers the same features as series X with an extra plus: a spur equipment pre-stage at the input end provides higher performance and a broader range of ratios compared to the X series.
Frame sizes 110 and 90 include a cast-iron casing cast enbloc, whereas smaller sizes make use of die-cast aluminium housings. The worm shaft is manufactured from casehardened and hardened alloy metal and ground-finished.
The worm wheel includes a cast iron hub with cast bronze insert. Hollow result shaft comes as standard.
Broad range of options available:
second input, result flange, single or double extension result shaft, torque limiter with through wire, torque arm.
