Ever-Power – The powerful bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox offers been created with a specific torque/speed relationship in mind and therefore benefits from many advantages.
compact and rigid design ensures highest overall performance whilst getting space and weight efficient
Friction-locked suit between shaft and bevel gear
Energy-saving because of high efficiency ranking of 98%
Options
extra cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended output hollow shaft for shrink disc (with or without shrink disc)
customized designs
mounting feet
also available in stainless steel
The EP-Series spiral bevel gearbox products offers 7 unique sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, along with universal mounting capability.
All of these options are made possible by a modular design concept that starts with a cubic housing.
The EP-Series is an extremely versatile product line, meeting virtually all the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide doggie clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Gear Reducers – EP Series
Our EP-Series is an excellent spiral bevel gearbox solution whether for ability transmission, high torque, or powerful applications. These gearboxes feature durable cast iron housings, hardened bevel gears that happen to be lapped in pairs, and robust bearings all contributing to a efficient and optimized performance.
Features
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Combining these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox is a perfect addition to your machine design.
Below is an array of EP-Series gearboxes. You will find the full products, with technical specifications and CAD models, here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Electricity spiral bevel gearboxes are ideal for universal use because of their machine-friendly construction and adaptability. The efficient and reliable best performer is obtainable in different versions. Like all Ever-Electric power spiral bevel gearboxes, they are produced using the present day production approach to ground circular arc teeth according to Ever-Electric power. For customers, this means greater toothing quality and precision as well as even faster delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input acceleration: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – compact and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide range of spiral bevel gearboxes are characterised by high quality and robust efficiency by virtue of the gear housing manufactured from cast iron. Our spiral bevel gearboxes are produced in four different versions. The drive and the steering wheel are mainly made with Ever-Power spiral gearing providing a peaceful, steady and efficient procedure.
Type EP is the standard version where the bedding consists of strong single-row deep groove ball bearings on polished bearing seats.
Type “Electronic” and “P” are gearboxes designed for transmitting of high torques in low revolutions. The bearings happen to be strong conical roller bearings on polished bearing chairs.
Type “L” is a special gearbox produced according to customer requirements.
Our spiral bevel gearboxes can be supplied with up to four shafts, hollow shaft and with an output torque as high as 1,000 Nm and may end up being fitted with a electric motor flange with a good coupling for direct mounting of the motor.
The spiral bevel gearboxes are available in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and may also be supplied as reversing gears. All spiral bevel gearboxes happen to be life-time lubricated and will be supplied in a hygienic version with a lubricant authorized for the meals industry, with stainless shafts and with a rustproof yellowish chromated gear housing. If there is a need for special shafts or flanges, we’ve great encounter in adapting gearboxes – actually in smaller amounts – or in designing unique gearboxes for example with gear housings in stainless steel or as accuracy gearboxes with reduced backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears via the variations in helix angles, they could be generally classified into directly bevel gears, which do not have helix angles, and spiral bevel gears (including zerol bevel gears), which do possess helix angles. However, due to the fact that manufacture services for directly bevel gears are becoming rare and the actual fact that directly bevel gears teeth can’t be polished, producing spiral bevel gears which can be polished superior when it comes to noise decrease, spiral bevel gears are likely to become more common in the future.
Bevel gears could be generally classified by their manufacturing strategies, namely the Gleason method and Klingelnberg method, which each possess differing teeth styles, and presently most gears utilize the Gleason method. Incidentally, all gears produced by Ever-Power utilize the Gleason method.
Ever-Power description: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are used worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-home heat treatment make us extremely flexible and responsive. We interact in partnership with you, providing advice and assistance for your specific program, guiding you through concept, design 
and produce according to your individual requirements.
Provides invaluable rewards for customised solutions.
Additional drive shafts and a choice of internal gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. In one to three extra shafts, you will see the perfect solution.
Precision of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as for example reinforced bearings or cooling for procedure at high temperatures
Versions for special requirements such as ATEX or for use in the meals industry
Various corrosion resilient finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have verified their versatility and value time by being extremely precise with suprisingly low backlash and very low transmission error. Silent, shock resistant, have overload capability and so are space saving.
The large precision spiral bevel gearbox is used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to top quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears will be carefully spaced to permit lubricants to be distributed evenly. The spiral bevel gears in a Ever-Power gearbox are exactly adjusted with a unique, flexible locknut design.
Spiral bevel gears are designed for applications that want high speed and excessive torque power. They are able to help cut customer costs by giving long-lasting performance with minimal need for fixes or replacements. With spiral bevel gears, you don’t have for offsets and a considerably reduced risk of overheating. Curved teeth and deeper traction between those tooth ensures better asset availability to improve flexible performance and extend equipment life.
Spiral bevel gears are bevel gears with helical teeth positioned in a 90-level angle. The teeth are designed with a slight curve to provide better flexibility and traction. Although they could be considered a hypoid equipment, they have no offsets, which indicates they will not slip during procedure. This ensures smooth, reliable transmission perfect for high-speed, high-torque applications.
