What are gears and gearboxes? A gear is certainly a rotating machine part featuring cut the teeth or cogs, which is meant to mesh with another toothed part to be able to transmit torque. In a layman’s language, gears are probably the most crucial parts of any motors and machine that assist to increase the torque output by providing gear reduction and adjusting the path of rotation. Two or more gears working collectively in tandem are known as transmission or gearbox. Geared devices will change the speed, torque, direction of a power source.
Types Of Gears And How Are They NOT THE SAME AS Each Other?
Spur Gears
Spur gears are the most typical products used in a string for large gear reduction. One’s teeth of spur gears are straight and are mounted in parallel on different shafts.
It’s advantages:-
They offer constant velocity ratio
They are highly reliable
They are simple and easy in terms of making/ manufacturing
They are mostly used to transmit large amount of power
Helical Gears
Unlike Spur gears, Helical gears and Helical Gearbox both have the capacity to conduct a soft 
operation. One’s teeth on a helical gear cut at an angle to the face of the apparatus. So, during the process when two of one’s teeth begin to engage, the get in touch with is gradual- starting at one end of the tooth and maintaining get in touch with as the apparatus rotates into complete engagement. When it comes to transmissions, helical is the most commonly used gears and it even generates large amounts of thrust.
It’s Advantages:-
The angled teeth engage more steadily than do spur gear teeth so that they are able to run more smoothly.
Helical gears, as well as helical gearboxes, are highly durable and ideal for high load applications.
It has the capacity to transmit motion and power between either parallel or right angle shafts.
Bevel Gear
Bevel gears are mostly used to change the path of shaft’s rotation. They have teeth in directly, spiral, hypoid shapes. Each one of a kind, for example, straight teeth have similar characteristics to spur gears while spiral operates the same as helical gears as they produce less vibration.
It’s Advantages:-
Bevel are such sort of gears that makes it possible to change the operating angle.
All of the teeth on each wheel allows mechanical advantage to be changed.
Worm gears
The majority of the Industrial Gearbox Ever-Power prefer providing Worm Gears to their valuable clients since it can be used for large gear reductions. The setup was created in such a way that setup can change the gear, but the gear cannot turn the worm. The angle of the worm is shallow and as a result, the gear is utilized in conveyor systems for brake or emergency end.
Its Advantages
Worm Gears operate more silently and smoothly
They are self-locking
They occupy less amount of space
They have good meshing performance and therefore, can be used to lessen speed and increase torque.
Why Helical Gears?
Helical gears are cylindrical gears whose teeth aren’t parallel to the axis of rotation. One’s teeth are angled and appear as a segment of a helix which makes it transmit power between parallel or correct angle axes. The primary difference between a helical gearbox and others is certainly that the teeth form a helix and gets the potential to perform more quietly. Another benefit of using these gears are that they will have more capacity to transmit load between two parallel shafts in comparison with the similar module and comparative width of spur gears. Not to mention, you will see less wear and tear as the load will become distributed between several teeth.
Its Application
Most of the reputable Industrial Gearbox Suppliers suggest helical gears to function under heavy load effectiveness and of course when we need silent operation such as automotive applications.
Fertilizer industries, printing industries, and earth-moving industries
Steel, rolling mills, power and port industries
Textile industries, plastic-type material industries, food industries, conveyors, elevators, blowers, compressors, oil industries & cutters.
Addition to the over applications, there are various others. The overall program of helical gears and helical gearboxes are widespread. Keep an eye on the space to learn more.
EP series helical gearbox can be utilized in the medium and heavy-duty commercial applications of the energy transmission market.
Apart from regular range, Helical Equipment Boxes are also tailor made to suit individual requirement or according to specs provided. Please feel free to discuss your requirement and we shall be pleased to make suitable suggestions.
Product Specification
Helical Gearbox Unit Sizes : 80, 90, 100, 112, 125, 140, 160, 180, 200, 225, 250, 280, 315, 355, 400, 450, 500, 560, 630
Transmission Ratio : 1.2 – 637
Input Power : 0.61 KW to 5,000 kW
Torque : Up to 117,000 Nm
Gear Ratios : Up to 130:1
Helical Gearbox Standard Applications
For applications > 50KW Agitators, Conveyors, Crushers, Cranes, Bigger Ball Mills, Mixers, Aerators, Fin Cooler Drives, Kneaders, Thickeners Case hardened and Profile floor Steel Gears with inclined tooth to transmit the torque between parallel / Right Angle shafts with minimal noise.
