high overload capacity
integrated support bearings
< 1 arcmin gear play
high torsional stiffness
compact design, saves space
lower costs by reducing the number of components required
high degrees of reliability and uptime
precise individual elements ensure high efficiency
prolonged service life through minimum wear
FEATURES AND BENEFITS
Ever-Power develops and manufactures cycloidal gear boxes to circular off the product portfolio. In drive technology, especially in neuro-scientific device machinery, automation and robotics, these small designed, high transmission precision gear boxes are used especially to meet the best demands for stiffness, functionality and efficiency. In addition to the constantly extended standard range, these cycloidal precision gear boxes could be adapted to customer requirements upon request.
Able to handle larger “shock” loads (>500%) of rating in comparison to worm, helical, etc.
High reduction ratios and torque density in a concise dimensional footprint
Exceptional “built-in” overhung load carrying capability
High efficiency (>95%) per reduction stage
Minimal reflected inertia to engine for longer service life
Just ridiculously rugged as all get-out
The overall Ever-Power design proves to be extremely durable, and it requires minimal maintenance following installation. The Ever-Power is the most dependable reducer in the commercial marketplace, and it is a perfect match for applications in heavy industry such as for example oil & gas, primary and secondary steel processing, industrial food production, metal cutting and forming machinery, wastewater treatment, extrusion tools, among others.
Cycloidal advantages over other styles of gearing;
Inline Cycloidal Gearboxes
circulute-gearboxes EP 3000 Series variants, Ever-Power product family
The Ever-Power 3000 and our related products that make use of cycloidal gearing technology deliver the many robust solution in the many compact footprint. The main power train is made up of an eccentric roller bearing that drives a wheel around a set of inner pins, keeping the reduction high and the rotational inertia low. The wheel incorporates a curved tooth profile instead of the more traditional involute tooth profile, which eliminates shear forces at any stage of contact. This design introduces compression forces, instead of those shear forces that would exist with an involute equipment mesh. That provides several overall performance benefits such as high shock load capability (>500% of rating), minimal friction and put on, lower mechanical service elements, among many others. The cycloidal design also has a sizable output shaft bearing period, which gives exceptional overhung load capabilities without requiring any extra expensive components.
A cycloidal drive has some similarities to both planetary gearing and strain-wave gears. In the picture shown, the green shaft may be the input and its rotation causes an eccentric motion in the yellow cycloidal disk. The cycloidal disk can be geared to a stationary outer ring, represented in the animation by the outer ring of grey segments. Its movement is used in the purple result shaft via rollers or pins that user interface to the holes in the disk. Like planetary gearing, the result shaft rotates in the opposite direction to the insight shaft. Because the person parts are well-suited to 3D printing, this opens the entranceway to easily prototyping customized styles and gearing ratios.
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