Custom Pulleys
Ever-power has the expertise and specialized capabilities to manufactures pulleys that are designed for the most intricate applications. Our state-of-the-art technology can accommodate any kind of machining including counterbores, keyways, setscrews, lightening holes, self-tracking guides and much more. If it is technically feasible, we will be in a position to produce it no matter what size, materials or fine detail required. Furthermore to assist with your tasks Ever-power can produce a prototype and also any production quantity.
Contact Application Engineering to go over your customized pulley requirements and design challenges. You may also design your very own pulley model using our custom made 3D Model Configurator . Download your model or post it for a free of charge quote.
Custom Pulleys in Aluminum and other Finishes
Aluminum is the standard metallic for all stock pulleys and most custom pulleys. Nevertheless, there are a variety of other components and finished such as steel or hard anodized light weight aluminum that your application may necessitate. Ever-power uses CNC technology and an experienced manufacturing team to make your customized pulleys with the quickest turnaround time in the industry. Look at our Materials and Finishes
We offer pulleys in numerous diameter sizes, ranging from 1 inch to 35 inches.
Our pulleys can be manufactured with many various kinds of belt grooves, including A,B,C,D,E,3V,5V,8V,J,K,L, and M groove types. We also offer pulleys with rope grooves, cable grooves, and Timing pulleys.
We specialize in manufacturing pulleys made from cast iron. We can also manufacture pulleys utilizing a variety of other materials such as for example steel, bronze, plastic, light weight aluminum, and brass.
We provide assistance during the design phase of customer orders, to greatly help our customers have the most affordable and effective pulley or sheave style.
We utilize the latest inspection products that helps us to keep up quality throughout the production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Maximum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Maximum Turning Length
Blanchard Grinder Optimum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Which 
range from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies
About Custom Pulleys
In the world of manufacturing nonstandard parts often equate to “custom” parts. Customized parts mean a complete host of stuff that the majority of manufacturers can’t afford; things such as special tooling, manufacturing, and procedures. These special extras had a need to create custom parts mean an extended lead time and, eventually, increased prices.
For a lot of companies, creating customized parts is handled in exactly in this manner. At Torque Transmissions, however, we have a different way of handling customized parts that makes better sense for our business and for our customers businesses.
At Torque Transmission we make use of a PULL production procedure. Pull-through production is seen as a smaller sized batches, quick responses to consumer demands, and smooth product flow. This kind of creation is an example of lean production and is the key reason why we’re able to make orders to consumer specifications.
What characterizes the kind of lean manufacturing Torque Transmitting utilizes?
No inventory: we make what’s ordered
Same manufacturing process as is standard
Standardized tooling: we use our standard mold bottom system to make exclusive mold tooling, which results in an exceedingly quick set up
Customer’s deadline places the order in the production schedule
Once an order is started it movements through the manufacturing procedure with no delays or queues
Pull-through production of this kind facilitates product customization since the products are made when they are ordered. This enables us to offer products which will meet a customer’s needs, instead of offering standard products that may not meet up with the needs of a person or get the job done 100%.