bevel planetary gearboxes
Ever-Power planetary gearboxes are small power packs for coaxial applications where Bevel Planetary Gearbox Higher torques are required in limited spaces. Users benefit from compact top-class drive technology with especially high power densities and certainly smooth running even at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque upon output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input quickness: N1maxzul [min-1] up to 5250
Right angle drives offering the output options of spiral bevel gears with even higher ratios. Input aspect planetary stage in four sizes, ideal for any engine desired. Outside spiral bevel stage for powerful options such as hollow shaft, shrink disk, straight sided splined bore and inner involute spline. Gearbox sizes can be mixed and optimised for maximum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. swiftness Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Output shaft diameter From 14 to 65mm based on the gearbox size
Electric motor shaft diameter From 8 to 55mm based on the gearbox size
Gear arrangement Lots of differents gear plans available
Bevel gearboxes can be realized using bevel gears with directly, helical or spiral teeth. The axes of bevel gearboxes usually intersect at an angle of 90 degrees, whereby other angles are also basically possible. The direction of rotation of the drive shaft and the result shaft can be the same or opposing, depending on the installation situation of the bevel gears.
The simplest type of bevel gearbox includes a bevel gear stage with straight or helical teeth. This kind of gearing is usually cheaper to manufacture. However, since only small profile coverage can be noticed with gearwheels with directly or helical tooth, this bevel gearbox runs quietly and has much less transmittable torque than various other bevel gear the teeth. When bevel gearboxes are used in mixture with planetary gearboxes, the bevel equipment stage is usually realized with a ratio of 1 1:1 to be able to increase the transmittable torques.
Another version of bevel gearboxes results from the usage of spiral gearing. Bevel gears with spiral teeth could be in the form of spiral bevel gears or hypoid bevel gears. Spiral bevel gears possess a high degree of total insurance, but are already more expensive to manufacture than bevel gears with straight or helical teeth due to their design.
The advantage of spiral bevel gears is that both the quietness and the transmittable torque could be increased. High speeds are also possible with this type of gear teeth. Bevel gearing generates high axial and radial loads during operation, which can only end up being absorbed at one aspect because of the intersecting axes. Particularly when it can be used as a rapidly rotating drive stage in multi-stage gearboxes, special interest must be paid to the program life of the bearing. Also, unlike worm gearboxes, self-locking cannot be realized in bevel gearboxes. When a right position gearbox is needed, bevel gearboxes can be used as a low-cost option to hypoid gearboxes
The advantages of bevel gearboxes:
Use when set up space is limited
Compact design
Can be coupled with other styles of gearbox
Fast speeds when spiral bevel gears are used
Low-cost option to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower efficiency level than planetary gearbox
Noisier
Lower torques in single-stage tranny ratio range
Ever-Power is engaged in neuro-scientific manufacturing Bevel Planetary Equipment Box with optimum design feature and most advanced technology of improving the geometrical precision of the gear teeth profile with the team of experienced specialists. We certainly are a leading producer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Rated Torque : 0.5 Kg-m to 100000 Kg-m
• Input Power : 0.25 HP to 100 HP
• Input Velocity : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Motor / Hydraulic Motor
• nput Type : Hollow Input/ Free
Ever-Power Bevel Planetary Gear Boxes consist of an interior toothed Ring Gear to which are arranged 3 Planet mounted on earth carrier engaging also with the Sun Gear (Pinion) and reduced Output velocity is taken through World Carrier and Ring Gear is remain stationary. Result shaft keeping the same direction of rotation as Input.
Ever-Power Bevel Planetary Equipment Boxes widely used in Material Handling Equipments, Mechanical Industry, Sugars Industry, Cement Industry, Chemical substance Industry, Food Industry, Building Industry, Agricultural Market, Power Industry, Mobile Cranes and Over mind Cranes etc
Ever-Power Gear Transmissions offers Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Electric motor, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugar Crystallizer Drive, Bevel – Planetary Drive, Heavy duty Planetary Drive ,BESPOKE BUILD Planetary Gearboxes, Equivalent Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Gear Boxes are Solid Input, Solid Output, Hollow Insight, Hollow Output, Solid Output Splined Shaft, Solid Input Splined Shaft, Hollow Output Splined Shaft, Hollow Insight Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Gear Boxes are produced from superior quality raw materials such as for example Alloy Steel EN8/Sobre9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/EN353, Cast Steel IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Steel and Hardened 
Steel.
Ever-Power Bevel Planetary Equipment Boxes are highly efficient, Compact in proportions, having high Shock Load Capacity, suitable for Continuous Cyclic Loads, Reversible Drive, Installation in any Position, Torque Multiplication, Insight and Output Rotation in same direction
The bevel planetary range of gearboxes is of modular design and is created and designed to specifically meet the multiple requirements of our customers. The mixture of floor gears and precision equipment components ensures performance effectiveness and high uptime. Today’s selection of bevel planetary gearboxes includes four sizes, each as single, dual or triple stage design. This allows overall transmitting ratios from i = 3:1 to i = 512:1 to be noticed. Each gearbox variant can be available as precision style with reduced backlash.
Innovative solutions for almost all applications and many options – often special customized solutions – are integral parts in the portfolio of Ever-Power
Case – hardenend and surface ring gears
Case – hardenend and floor planet gears and sun
pinions guarantee high tranny quality and long
lifetime
Low Backlash
Easiest mounting of electric motor through flexible flange
system
High flexibility with confirmed hollow drive shaft system
Integrated axial length compensation to pay
for thermal growth of the motor shaft
High efficiency and smooth running through high tooth
flank quality, world gears with needle roller bearings
and high quality lubricant
High torsional stiffness and high emergency off torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from we = 3:1 to i = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth running achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and short delivery times.
7 harmonically created sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 reduction stages
Unique seals (labyrinth seals or dual seals with separate grease-filled chamber) that drive back lubricant leakage and contamination.
Result hollow shafts: cylindrical with keyway, cylindrical hollow shaft designed for shrink disk, and splined shaft.Input versions with adaptors for IEC, NEMA and hydraulic motors, flexible and liquid couplings, clutches and torque limiters.
Accessories such as torque hands, shrink discs, backstops and brakes, essential oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These compact shaft mounted Ever-Power gear reducers feature a mixture of planetary and bevel helical gears that takes advantage of the strengths of every technology: compact size, reliability and easy maintenance. The BPH group of right angle gearboxes combines one slow helical stage with a pair of Gleason bevel gears and a number of planetary stages. The design of these compact gear models is based upon precise analyses using FEM methods, which means functionality, duration and silence. These lighter, smaller sized equipment reducers surpass traditional solutions, ensuring shorter production situations and lower production costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Tranny Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technology | Plastics & Rubber Technologies
Ever-Power delivers a complete drive whose parts are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective when compared to a stand-alone planetary gear device, adapter, coupling, and electric motor.
A planetary gearmotor is smaller sized (shorter), as intermediate components such as adapter flanges and couplings aren’t necessary.
A lot of variants ensures optimum adaptation to the application form.
Finely graded equipment ratios due to the high variance of the Ever-Power gearmotor in the input end.
Short delivery situations for standard variants of 4 – 16 weeks, depending on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The mandatory data and dimension sheets for project planning can be found immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D models and 2D dimension sheets in the freely accessible DriveCAD tool.
Comprehensive range of additional components available from the entire Ever-Power modular concept.
Comprehensive globally sales and service network.
Ever-Power as system and solution provider exactly who materials complete drive systems in one source.
Ever-Power is China s leading manufacturer of Planetary Gearboxes for sector applications in material managing, sugar, marine, protection, cement, chemical, food, power, agriculture and more. Ever-Power planetary gearboxes possess modular design, great quality, high energy performance, low noise, long support life, high radial loading ability, and all at cost effective prices with stellar Ever-Power support. Our quality range includes Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugar mill drives with foot and shaft mounted.
All Ever-Power planetary gear units can be found in high capacity ranges with tested Ever-Power quality. Ready obtainable sizes guarantee not only a large torque spectrum but also a product range that delivers you with multiple choices. Make the most of the flexibility Ever-Power offers, leverage the benefits of Ever-Power planetary equipment units. Right here, you will find off-the-shelf, highly advanced drive and gear device solutions. Our standard product range already includes solutions for a sizable number of particular requirements that need to be taken under consideration in a great variety of applications.
Ever-Power also producers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Product packaging, Textile, Chemical, Sugar, Material Handling Products, Mining, and Steel industries.
