Ever-Power Automation’s Gearbox product lines offer high precision in affordable prices! The Planetary Gearbox item offering contains both In-Line and Right-Angle configurations, built with the look goal of supplying a cost-effective gearbox, without sacrificing quality. These Planetary precision planetary gearbox gearboxes can be found in sizes from 40mm to 180mm, ideal for motors which range from NEMA 17 to NEMA 42 and larger. The Spur Gearbox collection provides an efficient, cost-effective option appropriate for Ever-Power Automation’s AC Induction Gear Motors. Ever-Power Automation’s Gearboxes can be found in up to 30 different equipment ratios, with torque ratings up to 10,488 in-pounds (167,808 oz-in), and so are appropriate for most Servo,
SureGear Planetary Gearboxes for Small Ever-Power Motors
The SureGear PGCN series is a superb gearbox value for servo, stepper, and other motion control applications requiring a NEMA size input/output interface. It provides the best quality available for the price point.
Features
Wide range of ratios (5, 10, 25, 50, and 100:1)
Low backlash of 30 arc-min or less
20,000 hour service life
Maintenance free; requires no additional lubrication
NEMA sizes 17, 23, and 34
Includes hardware for mounting to SureStep stepper motors
Optional shaft bushings designed for mounting to other motors
1-year warranty
Applications
Material handling
Pick and place
Automation
Packaging
Various other motion control applications requiring a Ever-Power input/output
The Ever-Power series has a 90° input via helical bevel gear. It features an extremely short, light yet rigid housing and complete compatibility with standard engine adapters. Highest Precision, Highest Torque and Quiet Operation are provided by 100% optimized Helical Gearing. High Axial and Radial Loads supplied by High Precision Taper Roller Bearings.
Output torque
T2N : 9 Nm – 2000 Nm
Ratios
1-stage :3/4/5/6/7/8/9/10/14/20
2-stage :
12/15/16/20/25/28/30/32/35/40/45/48/50/60/64/70
80/90/100/120/140/160/180/200
Only AFR042 2-stage offers 15,20 option.
Low backlash
1-stage : ≤2arcmin / ≤4arcmin / ≤6arcmin
2-stage : ≤4arcmin / ≤7arcmin / ≤9arcmin
high efficiency
1-stage :≧ 95%
2-stage :≧ 92%
Easy mount
Low Noise
The Most Professional Servomotor Drive Planetary Gearbox .Ever-Power is a worldwide leader in manufacturing of planetary gearboxes. Predicated on more than twenty years of accumulated production and marketing experience, plus the highest level of technical production capabilities, Apex Dynamics, Inc. designed and built a technically advanced, high acceleration, low backlash servo program planetary gearbox. Our Break through patented technology (over 6 patents), supplies the client with the the best possible high precision helical reducer at an acceptable price and is offered with the only tip to toe 5-Year warranty in the market today, including the seals and bearings. Our business slogan is TRUTHFUL Accountable CREATIVE. The primary focus in daily procedure is quality. We satisfaction ourselves on our dedication to quality; our duty, is client satisfaction. We are continuously improving processes, finding proper and effective methods to provide clients new solutions for difficult applications, and developing services.
Components:
1. Gearbox Casing & Flange: Aluminum-alloy Die Casting ADC12
2. Gearset: Precision Planetary Gear Set
Ring Gears: 40Cr
Planetary Gears: 20CrMnTi, Surface Hardness HRC58~62, Inner Hardness HRC33~40
3. Input Configurations:
Keyed Hollow Shaft with Motor Adaptor
4. Output Configurations:
Keyed Solid Shaft Output
Keyless Solid Shaft Output
5. Applicable Motors:
Servo Motors, Stepper Motors
Models:
PAB/PABR Series, PPG Series
Features:
1. EP high percision planetary gearboxes which includes a full series of inline(linear) and right angle precision planetary gearboxes
2. High precision, high dynamic, low backlash
3. Up to 3 optional backlash: Ultra Precision Backlash, High Precision Backlash, Standard Backlash
4. Superior performance for precision commercial automation and servo applications
In a planetary gearbox, many teeth are involved at once, which allows high speed decrease to be achieved with relatively small gears and lower inertia reflected back to the motor. Having multiple teeth discuss the load also allows planetary gears to transmit high levels of torque. The combination of compact size, large speed decrease and high torque transmitting makes planetary gearboxes a popular choice for space-constrained applications.
But planetary gearboxes do have some disadvantages. Their complexity in style and manufacturing tends to make them a far more expensive remedy than additional gearbox types. And precision manufacturing is extremely important for these gearboxes. If one planetary equipment is put closer to sunlight gear than the others, imbalances in the planetary gears can occur, leading to premature wear and failure. Also, the compact footprint of planetary gears makes high temperature dissipation more difficult, so applications that run at high speed or experience continuous operation may require cooling.
When using a “standard” (i.e. inline) planetary gearbox, the motor and the driven equipment must be inline with one another, although manufacturers offer right-angle designs that include other gear sets (frequently bevel gears with helical teeth) to provide an offset between the input and output.
Input power (max)27 kW (36 hp)
Input speed (max)2800 rpm2
Output torque (intermittent)12,880 Nm(9,500 lb-ft)
Output torque (continuous)8,135 Nm (6,000 lb-ft)
1 Actual ratio is dependent on the drive configuration.
2 Max input speed related to ratio and max output speed
3 Max radial load positioned at optimum load position
4 Weight varies with configuration and ratio selected
5 Requires tapered roller planet bearings (not available with all ratios)
Approximate dry weight100 -181 kg (220 – 400 lb)4
Radial load (max)14,287kg (31,500 lb)3
Drive typeSpeed reducer
Hydraulic motor input SAE C or D hydraulic